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Predictive Material Requirements Planning
(SAP pMRP)

Capacity issues in an ever-changing demand environment are challenging in both planning and monitoring.

With the help of SAP pMRP, these problems are a thing of the past. Predictive Material and Resource Planning is a new SAP S/4HANA Cloud product for simulative and interactive long-term demand planning.

The aim is to identify any capacity problems as early as possible based on a specified demand for finished products and to identify possible solutions. The simulation calculates the demand for components, purchased parts as well as resources and thus provides production planners with a basis for decision-making when conditions change. For example, with regard to demand planning, shift schedules, prefabrication or make-or-buy decisions.

Take advantage of SAP pMRP

  • Create an overview of your company's current and future needs at all levels of production
  • Recognize capacity bottlenecks at an early stage and respond to them economically
  • Take advantage of the fast adaptation options to your individual capacity situations

SAP pMRP functionalities

  • Tabular overview of your requirements for the coming months
  • KPIs for analyzing the current capacity situation
  • Simulative adjustment of requirements to check your capacity situation
  • Due to the bills of material, this is possible across all MRP levels
  • Material forecasting:
    • Checking the feasibility of forecasts incl. availability of capacities and suppliers
    • Prevention of stock-outs during marketing campaigns
  • Ensure that your company can respond optimally to a changing demand situation in the coming months!
  • Based on the capacity data in your SAP system, you can create evaluations of the current and future (medium- to long-term) utilization of resources
  • Overloads of one month can be displayed
  • Simulation can be used to check the capacity situation for a changing demand situation
    • Do we have the capacity to produce an additional 100 units?
  • Capacity planning:
    • Adaptation of shift programs or expansion of machine capacity
    • Early communication with employees and manufacturing
  • Preparation for expected production volume
  • Respond optimally to unexpected demand situations and align your medium- and long-term planning accordingly
  • Early detection of overloads allows production to be adjusted accordingly
  • Proposals to bring forward requirements based on spare capacity slots.
  • Consideration of alternative production versions so that production can be shifted to alternative production lines
  • Capacity planning:
    • Adaptation of shift programs or expansion of machine capacity
    • Early communication with employees and manufacturing
    • Preparation for expected production volume
  • Overview of component requirements in the coming months
  • Your needs at the component level become apparent
  • Strategic Procurement:
    • Renegotiation of contracts due to economies of scale apparent ahead of time
    • Reduction of your purchasing costs
  • Derivation of future component requirements
  • Preparation of medium and long-term overview on component and purchase part level
  • Improve collaboration with your suppliers

Avoid capacity bottlenecks and remain able to act. We are happy to support your company with the necessary project experience in preparing your master data, setting up your SAP pMRP and effectively training your employees.

Nils Kemmer, Senior Solution Consultant SCM CONSILIO GmbH Contact expert

An excerpt of our SAP PMRP projects.

Engine
manufacturer

Engine
manufacturer


For capacity planning in line with requirements, workload progressions over 5 years are calculated in embedded PP/DS using plan versions and made available in SAP BW for a

Our services for you

  • Our experts build individual planning scenarios for you
  • CONSILIO trains your employees and prepares them for use
  • Your master data is prepared by us so that it can be transferred without any problems
  • We support your company in the use of SAP pMRP in the productive daily business
  • Use our SAP pMRP Guide: a guide that walks you through pMRP, explains settings and configurations, and identifies possible sources of errors

Prevent capacity problems!

Use SAP pMRP for demand planning.
Create added value for your company.

Get in touch now
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